Chemical Plant and System Operators

Career Overview

Control or operate entire chemical processes or system of machines.

Also Known As

  • Chemical Operator
  • Loader Technician
  • Process Operator
  • Process Technician

Alternate Job Titles

  • Ammonia Still Operator
  • Ammonia Technician
  • Badger Distiller Operator
  • Bucket Wash Operator
  • Chemical Operator
  • Chemical Plant Operator
  • Chemical Process Operator
  • Chemical Production Operator
  • Chemical Treatment Plant Technician
  • Denitrator
  • Front Wash Operator
  • Furnace Plant Operator
  • Furnace Process Plant Operator
  • Furnace Utility Operator
  • Hydrogenation Operator

What You'll Do

In this role, your typical responsibilities include:

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.
  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.
  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.
  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.
  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.
  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.
  • Record operating data, such as process conditions, test results, or instrument readings.

Knowledge You'll Use

You'll need solid knowledge in these areas:

  • Production and Processing
  • Chemistry
  • Mechanical
  • English Language

Essential Skills

Success in this career requires strong skills in:

  1. Operations Monitoring
  2. Operation and Control
  3. Monitoring
  4. Quality Control Analysis

Key Abilities

This career requires key abilities in:

  • Selective Attention
  • Near Vision
  • Problem Sensitivity
  • Oral Comprehension
  • Oral Expression
  • Deductive Reasoning
  • Perceptual Speed
  • Control Precision
  • Far Vision
  • Information Ordering

Work Style

People who excel in this career typically demonstrate:

  • Cautiousness
  • Dependability
  • Attention to Detail
  • Stress Tolerance
  • Integrity

What Matters in This Career

This career tends to satisfy these work values:

  • Support
  • Working Conditions
  • Independence
  • Relationships
  • Achievement

Education & Preparation

Typical Education: High School Diploma - or the equivalent (for example, GED)

Related Work Experience Needed: Over 4 years, up to and including 6 years

On-the-Job Training: Over 3 months, up to and including 6 months

Education Details: Usually requires a high school diploma or GED, though some occupations may not.

Experience Required: Some occupations may need little or no previous experience; others require several months to a year of experience. For example, landscaping and groundskeeping workers might require very little training or previous experience, while agricultural equipment operators can benefit from on-the job training.

Technology You'll Use

Popular Technologies & Software

  • Microsoft Excel
  • Microsoft Office software
  • Microsoft Word

Tools & Equipment

  • Agitator tanks
  • Air conditioning systems
  • Axial flow fans
  • Barometers
  • Belt conveyors
  • Blending vessels
  • Boilers
  • Bourdon tubes
  • Bucket elevators
  • Calibrated rods
  • Capacitance probes
  • Centrifugal compressors
  • Centrifugal fans
  • Centrifugal pumps
  • Chain conveyors

Work Environment

  • Face-to-Face Discussions with Individuals and Within Teams
  • Wear Common Protective or Safety Equipment such as Safety Shoes, Glasses, Gloves, Hearing Protection, Hard Hats, or Life Jackets
  • Exposed to Hazardous Conditions
  • Exposed to Contaminants
  • Exposed to Sounds, Noise Levels that are Distracting or Uncomfortable

Salary & Job Market

Salary PercentileAnnual Wage
Entry-Level (10th percentile)$48,000
Median$73,540
Top Earners (90th percentile)$107,790

Workers Employed Nationally: 17,840

Related Careers

If you're interested in this career, you might also consider:


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Occupational data sourced from the O*NET OnLine database, developed by the U.S. Department of Labor, Employment and Training Administration. Wage data from the U.S. Bureau of Labor Statistics Occupational Employment and Wage Statistics (OEWS), 2024.

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